1997 Research and Publications Report table of contents faculty of Engineering 4

Graduate School of Engineering

Book chapter

DOUKAS L, & PRIEST J, 1997, PROJECT MANAGEMENT DIRECTIONS, AUSTRALIAN INSTITUTE OF PROJECT MANAGEMENT, NSW, 24 p., pp. 77-100, ISBN: 0 646 33086 1

Conference publication, Full written paper - refereed proceedings

DOUKAS L, POLLOCK G, & JEYARATNAM C, 1997, 'A SPREADSHEET IMPLEMENTATION OF QFD AND SYSTEMS ENGINEERING APPROACHES TO SUPPORT CONCURRENT ENGINEERING', INNOVATION IN TECHNOLOGY MANAGEMENT: THE KEY TO GLOBAL LEADERSHIP, KOCAOGLU D F, & ANDERSON T R (eds.), PICMET, PORTLAND, OREGON, USA, pp. 815-820

DOUKAS L, & PRIEST J, 1997, 'CASE STUDY OF A VIRTUAL PROJECT OFFICE FOR A SYSTEMS INTEGRATOR', INNOVATION IN TECHNOLOGY MANAGEMENT: THE KEY TO GLOBAL LEADERSHIP, KOCAOGLU D F, & ANDERSON T R (eds.), PICMET, PORTLAND, OREGON, USA, pp. 383-385

Manufacturing Systems Engineering

Conference publication, Full written paper - refereed proceedings

John S, Coman F, Herszberg I, & Bannister M, 1997, 'Correlation of Weave Parameter-Micromodels of 3D Woven CompositeStructures with its Macromechanical Properties', 4th International Conference on Deformation and Fracture of Composites, The Institute of Materials, London, pp. 337-347

John S, Coman F, Herszberg I, & Bannister M, 1997, 'A Theoretical Framework for the Consideration of Damage Entitiesin 3D Woven Composite Structures', 11th International Conference on Composite Materials Gold Coast,Australia : 14th - 18th July 1997, Melbourne, pp. 1-8

Srikanthan G, Nicholson V, & Nicholson A, 1997, 'The Education Link: A Study of Customer Satisfaction in Relation to Education', Fourth National Research Conference of Quality Management, Sohal A, & Terziovski M (eds.), Melbourne, pp. 219-228

Srikanthan G, Vu T, & Allison M J, 1997, 'Quality Management in Local Government', Fourth National Research Conference on Quality Management, Sohal A, & Terziovski M (eds.), Melbourne, pp. 196-206

Srikanthan G, Trautmann R, & King M, 1997, 'Determining Factors for Successful ISO9000 Implemenation', Fourth National Research Conference on Quality Management, Sohal A, & Terziovski M (eds.), Melbourne, pp. 88-102

Srikanthan G, & O'Connor T, 1997, 'Factors Affecting the success of TPM (Total Productive Management)in Australian Manufacturing', Fourth National Research conference on quality Management, Sohal A, & Terziovski M (eds.), Melbourne, pp. 22-32

Conference publication, Full written paper - non refereed proceedings

Netherwood G, 1997, 'An Online First Degree Course for Manufacturers', 13th Biennial Forum of Open and Distance Learning Association of Australia (in Association with the Australian Association of Distance Education Schools), Osborne J, Roberts D, & Walker J (eds.), Launceston, pp. 343-346

Peck R, Herszberg I, & John S, 1997, 'The Hardware, Software and Wetware Interface for the Automated Manufactureof Composite Components', Fourth International Conference on Composites Engineering, Hui D (ed.), New Orleans, pp. 777-1118

Xia R S, Chen N, & Mahdavian S M, 1997, 'Comparison of the Machining of Single Step Holesusing Step Drills and Twist Drills.', IPMM'97, Chandra T, Leclair S, & Meech J A (eds.), Watson Ferguson and Co, Brisbane, pp. 1410-1416

Doctorate

Cheetham W, & La Brooy R, 1997, The Optimisation of two-dimensional Shapes on Laminae, PhD, (Submitted), RMIT

Coman F, 1997, Design and Analysis of Multi-Layer Woven Preforms for CompositeStructures, PhD, (InProgress), RMIT

Nawi I, 1997, Studies In the metal spinning process and its implementation in the flexible manufacturing systems (FMS), M S E, (Passed), RMIT

Ovuka Z, & La Brooy R, 1997, Adapting Scheduling Algorithms to Aerospace Applications, PhD, (Passed), RMIT

Tambunan B, 1997, Development of a Computer Model of the Strip Casting Process, PhD, (InProgress), RMIT

Tan W Q, & La Brooy R, 1997, The Digital Control of a Robot, PhD, (Submitted), RMIT

Thuy V X, 1997, Performance Measurement in Victorian Local Government- Implementation and Implications, PhD, (InProgress), RMIT

Wang Y, 1997, Communication, Interworking and Control of Manufacturing Devices, PhD, (Submitted), RMIT

Wang H, 1997, Model Based Real-time Fuzzy Logic Control of Linear Pneumatic Axis, PhD, (Submitted), RMIT

Zhang M, & La Brooy R, 1997, Minimisation of Wastage in Aerospace Applications, PhD, (InProgress), RMIT

Masters by Research Thesis

Abbas A M, 1997, Quality Management, MEng, (InProgress), RMIT

Chan P O, & La Brooy R, 1997, Design for Assembly, MEng, (Submitted), RMIT

Chen Y, 1997, Performance Improvement of the Computer Numerical Control Electro-DischargeMachine, MEng, (Submitted), RMIT

Cimenoglu M, 1997, Product Knowledge Capture, Representation and Intelligent Design Support, MEng, (InProgress), RMIT

Darveniza B, 1997, Study of the Parameters of Quality Systems in the Food and Beverage Industries, MEng, (InProgress), RMIT

Dasgupta S, 1997, Model of a Management System Standard, MEng, (InProgress), RMIT

Gan W C, 1997, Robotic Polishing of Moulds for Rapid Tool Manufacture, MEng, (Submitted), RMIT

Hadzic R, 1997, Optical Fibre Embeddability in Carbon Fibre Composite Structures, MEng, (InProgress), RMIT

Liu G G, 1997, Computer Aided Control of the Forging Process, MEng, (Submitted), RMIT

Ma L, 1997, The Design and Control of an Air-Jet Compaction System used inManufacturing Composite Components, MEng, (InProgress), RMIT

Panwar D K, 1997, Implementation of Computer Vision in Flexible Cell (FMC), MEng, (InProgress), RMIT

Ramakrishnan R, 1997, Development of an automated laser measurement system, M S E, (Submitted), RMIT

Simdikov A, 1997, Control of Friction Welding, MEng, (InProgress), RMIT

Squires M R, 1997, Machine Tool Monitoring and Control, Based on Resident Statistical Information, MEng, (Submitted), RMIT

Stewart N, 1997, Image Space Volumetric Boolean Operations forNumerical Control Verification, MEng, (InProgress), RMIT

Street C, 1997, A Study of Professionalism in Quality Assurance Practice, MEng, (InProgress), RMIT

Su J, 1997, Artificial Intelligence in Production Metrology, MEng, (InProgress), RMIT

Weyburne G M, 1997, A Study of Workplace Reform in the Australian Automotive IndustrySince the Motor Vehicle (Button) Plan (1987), MEng, (InProgress), RMIT

Wibisono D, 1997, A Study of Manufacturing Effectiveness, MEng, (Submitted), RMIT

Xia R S, 1997, Mechanics of Metal Cutting for Multi-diameter Drills, MEng, (InProgress), RMIT

Xu W M, 1997, Forging Lubrication Analysis, MEng, (InProgress), RMIT

Zeng X M, 1997, Critical Conditions of wrinkling in Deep Drawing at Elevated Temperature, MEng, (Submitted), RMIT

Zhou B H, 1997, The Study of Low Powered CO2 Laser in Marking Metallicand Cutting Non-Metallic Materials, MEng, (InProgress), RMIT

Zhou B H, 1997, The Study of Low Powered CO2 Laser in Marking Metallic and Cutting Non-Metallic Materials, MEng, (InProgress), RMIT

Research topics

Abbas A M, 1997, Quality Management, (Continuing), The proposed study is aimed at investigating the present status of the Australian construction industry in regard to quality management to identify the current limitations and constraints which may impede the process of developing the best practices in the industry.

Chan P O, & La Brooy R, 1997, Design for Assembly, (Continuing), The thesis integrates existing work on the subject of DFA whilstanalysing and automating existing works for use in the field.The project uses wire-frame modeling to elecit parameters required asinputs to Boothroyd's work. It also develops a front end interface forthe engine of Jiang and La Brooy. The work extends to become CAD independent by using IGES as a universal interface toexisting engines.

Cheetham W, & La Brooy R, 1997, The Optimisation to Two-dimensional Shapes on Laminae, (Continuing), The project dealt with the compaction of two-dimensional shapes onto two-dimensional planes. Optimisation is measured by the minimisation of wastage. The methods of Simulated Annealing and GeneticAlgorithms have been used to convergethe algorithms. Irregular plates and irregular parts have been used. The algorithms can nest around blemishes in the laminae. The project has been funded by the CRC for IMST and is intended for use in the steel industry.

Chen Y, 1997, Performance Improvement of the Computer Numerical Control Electro-DischargeMachine, (Continuing), This thesis presents the development of a theoretical model for anelectro-discharge machining process. Equations to calculate the material removal rate and the tool wear rate and also to estimate the surface quality are introduced. The material rate, machining accuracy and surface finish are related to the discharge energy.

Chen N, Mahdavian S M, & Xia R S, 1997, Mechanics of metal cutting for multi-diameter Drills, (New), The machining mechanics of multi-diameter drills in comparasion to with single drills with the same diameters made of HSS are investigated.

Cimenoglu M, 1997, Product Knowledge Capture, Prepresentation and IntelligentDesign Support, (Continuing), The aim of this project is to capture life cycle knowledge of products and use the information for enhancing the design process of a product. As part of this project, software for systematically storing this knowlege in the form of product and process model will be developed for future use. The purpose of the softwarewill be to reduce design mistakes and unnecessary reworking.

Coman F, 1997, Design and Analysis of Multi-Layer Woven Preforms for Composite Structures, (Continuing), The use of multilayer woven preforms for the manufacture of composite structures has the potential to produce more efficient and cost effective structures. This project will develop the methodology for the design and manufacture of such preforms to meet the requirements of the structural components.

Darveniza B, 1997, Study of the Parameters of Quality Systems in the Foodand Beverage Industries, (Continuing), This study will develop and assessment tool for measuring the internal parameters of Quality Systems in the industry, and its responsiveness to external and internal customers. On-site investigations and internal business attitudes, behaviour and methods will beassessed using Hofstedes cultural parameters.

Dasgupta S, 1997, Model of a Management System Standard, (Continuing), The main objective of the research project is to review through published literature, the implementation experience encountered with the International Standard Organisation's (IS0)management standards on quality and environment(known as the ISO 9000 and ISO 14000 series of standards), integrating the two along with safety to adapt to the changing business environment of the21st century.

Gan W C, 1997, Robotic Polishing of Moulds for Rapid Tool Manufacture, (Continuing), The aim of this project is to develop an automated polishing system based on an intelligent software generating polishing paths from CADfiles. The polishing paths are downloaded and executed by a roboticmanipulator. A novel feature of this project is online inspectionof the mould surface allowing for localised reprocessing as necessary.

Hadzic R, 1997, Optical Fibre Embeddability in Carbon Fibre Composite structures, (Continuing), This project will focus on the effect of embedding fibre optic sensors in composites. The anticipated outcome of the research is the recommendation of suitable optical fibre specification for embedding purposes in compositematerials with limited macroscopic consequences on the host material.

Liu G G, 1997, Computer Aided Control of the Forging Process, (Continuing), This project aims to develop a computer aided design by using the upper-bound technique in the forging process. The forging pressure will beestimated and the pattern of deformation will be drawn in order toassist forging a die design or to predict the success or failure of the process at the design stage.

Ma L, 1997, The Design and Control of an Air-Jet Compaction System used in Manufacturing Composite Components, (Continuing), The aim of this project is to develop an automated system in order to meetindustry requirements of manufactuirng composite structures which are made frompre-impregnated plies or dry fabric. The core developments of this project are the design and control of the air-jet nozzle which acts as the end-effector of the robot's arm.

Mahdavian S M, & Zhou B H, 1997, The study of low powered CO2 laser in marking metalic and non metalic materials, (New), The capability of using low power lase in marking glass and drilling and cutting printed circuit board are investigated in this project.

Mahdavian S M, & Zeng X M, 1997, To study annular wrinkling of metal sheet blanks during the deep drawing process., (Continuing), The project aims to study annular wrinkling of blanks during the forming stage of deep drawing process. Both experimental and theoretical studies are conducted to find the parameters that contribute to the formation of wrinkling, as well as the methods that prevent it.

Mahdavian S M, & Chen Y, 1997, Manufacturing improvement of the CNC-electrical Discharge Machine, (New), The development of the sotware to run the EDM from an electronic drawing is one of the aims of the project. Effects of tool material and different dielectric fluids on surface finish of product are investigated.

Netherwood G, 1997, Improving Engineering Education through Technology, (Continuing), Research into ways of improving Engineering Education through technology. This includes (i) Simulation and Role Play. The author developed a Tutorial-Simulationapproach to student learning of Materials Management (ii) Internet-Based education. The author is developing a course in ManufacturingOperations which will be delivered over the Internet.

Ovuka Z, & La Brooy R, 1997, Adapting Scheduling Algorithms to Aerospace Applications, (Continuing), The project is concerned with integrating nesting with schedulingoperations in an aerospace environment and developing optimumstrategies for minimisation of waste. The project will investigatethe sensitivity of parameters to scheduling and will devise anintelligent scheduling algorithm for this industry.

Panwar D K, 1997, Implementation of Computer Vision in Flexible Cell (FMC), (Continuing), The project will study the implementation of a computer vision systemwith emphasis on pattern recognition and matching in FMC. Software will be developed to perform the matching and recognition of a product shape, for inspection and comparison with specifications,from the initial raw material to the finished shape.

Simdikov A, 1997, Control of Friction Welding Degree, (Continuing), The project aim is to investigate the implementation of friction welding to join a drill bit to a long bar to perform self drilling and insertion for reinforcing purposes. The joining process must be controlled in order to maintain a precise alignment of the two parts, using optimal mechanical and microstructure properties.

Squires M R, 1997, Machine Tool Monitoring and Control, Based onResident Statistical Information, (Continuing), The objective of this project is to bridge the link between machine controllersand an on-line real time analysis system. This form of system provides automatic feedback adjustments to machine parameters, based on the output of product data.

Stewart N, 1997, Image Space Volumetric Boolean Operations for Numerical Control Verification, (Continuing), The aim of the project is to develop techniques to allow the visualisation of cutting tool geometry. This project will develop OpenGL techniques for the rendering of complex objects described in terms of boolean operations. The theoretical feasibility of this approach will be developed by means of formal proof, and the commercial viability assessed in terms of typical executiontimes.

Street C, 1997, A Study of Professionalism in Quality Assurance Practice, (Continuing), This research is intended to determine the extent of customer satisfaction with the services of quality professionals including quality Assurance managers and Quality Consultants. Recommendations could include minimum levels of educationand training, registration through peer group review, and a model of ethical practice for quality professionals.

Su J, 1997, Artificial Intelligence in Production Metrology, (Continuing), This program proposes to develop a knowledge-based expert system forselection of measurement and inspection devices, which wouldresult in saving time, cost, and ultimately assure better quality inmanufacturing.

Tambunan B, 1997, Development of a Computer Model of the Strip Casting Process, (Continuing), The aim of this study is to develop a coupled thermal and flow model by solving the heat equations with appropriate boundary conditions for understanding transport processes in the continuous casting processes which is used for the production of sheet steel and aluminium.

Tan W Q, & La Brooy R, 1997, The Digital Control of a Robot, (Continuing), The project investigates the digital control of an industrialrobot. Both real-time position and velocity tracking is used to control the robot. The project uses a digitally mixed velocitycontrol algorithm and uses Jacobians to derive velocityprofiles in real time.

Thorpe B, Wibisono D, & Srikanthan G, 1997, Manufacturing Effectiveness Measurement, (New), Development of an approach to defining the performance factors by which the effectiveness of the manfacturing unit in a company can be defined and measured congruent with the company's manufacturing and corporate missions.

Thuy V X, 1997, Performance Measurement in Victorian Local Government- Implementation and Implications, (Continuing), The aim of the project is to study the implementation of performance measures by local government in Victoria as required by legislation (section 14 of the Local Government Act 1996) and its implications.

Wang Y, 1997, Communication, Interworking and Control of Manufacturing Devices, (Continuing), In this project, the fundamental infrastructure of communication, interworking and control of intelligent manufacturing devices based on the principles of MMS (Manufacturing Message Specification)has been established in the LAN (Local Area Network) network environment.

Wang H, 1997, Model Based Real-Time Fuzzy Logic Control of Linear Pneumatic Axis, (Continuing), The object of this research is to develop model-based fuzzy predictive controlof low-cost pneumatic programmable actuators which can be used to build modular multi-axis industrial robots or other flexible manufacturing machines.

Weyburne G M, 1997, A Study of Workplace Reform in the Australian Automotive Industry, Sincethe Motor Vehicle (Button) Plan (1987), (Continuing), The proposed research uses case studies of Australian Automobile maufacturers in order to investigate the nature of workplace reform in the automotive industry since the release of the Motor Vehicle Plan (1987).

Wibisono D, 1997, A Study of Manufacturing Effectiveness, (Continuing), The work contributes to the current understanding of manufacturing effectiveness. It focuses specifically on defining and measuring the effectiveness of a manufacturing unit, at the operational management and shop floor levels. The validation of the model is based on the empirical data from Australia's automotive component manufacturers.

Xia R S, 1997, Mechanics of Metal Cutting for Multi-diameter Drills, (Continuing), In this research project, multi-diameter drills made of high speed steel (HSS) are studied. An experimental system has been set up to measure the drilling forces during the machining operation. The topics studied are the cutting process, the life of the multi-diameter drills, and how they are affected by the manufacturing parameters.

Xu W M, 1997, Forging Lubrication Analysis, (New), The proposed program will develop a two dimensional Thermal Reynolds' equation for a lubrication with an exponential viscosity-temperaturevariation. The equation could be used to analyse the filmformation process in liquid lubricated plane strain forging.

Zeng X M, 1997, Critical Conditions of Wrinkling in Deep Drawing at Elevated Temperature, (Continuing), A theoretical model has been developed to predict the critical conditions ofwrinkling and the number of wrinkles both at room temperature and elevated temperature. The theoretical solution for predicting the critical conditionsof wrinkling is consistent with the experimental results.

Zhang M, & La Brooy R, 1997, Minimisation of Wastage in Aerospace Applications, (New), The project considers adaptation of nesting in composites.The requirements of composites are morecomplex than nesting on two-dimensional lamina due to the strengthrequirements of composites. This translates to restrictions on allowed movements in the plane. The project is concerned with minimising wastage of an expensive parent material by intelligent means.

Zhou B H, 1997, The Study of Low Powered CO2 Laser in Marking Metallic and Cutting Non-Metallic Materials, (Continuing), The project aims to investigate the capability of a 50 watt CO2 laser in marking or engraving manufactured metallic products, and cutting non-metallic materials (plastic, leathers, cardboard). The design and development of a computer controlled moving table, in two directions (x,y) under the laser beam have been carried out.