Introduction to Industrial Automation



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Introduction to Industrial Automation by Stamatios Manesis, George

Index 



 



431

roller conveyor system for wrapping plastic 

membrane, 399, 400f

shearing machine of unfolded aluminum sheet, 401, 

401f

simple robotic arm for pickup and placement of light 



objects, 395–396, 396f

stacking machine of light objects, 394–395, 395f

step motor driving through a PLC, 393–394, 394f

traffic lights

control of a complex intersection, 391, 391f

cyclic operation of, 381, 382f

tzatziki salad production machine (food industry), 

385–387, 386f

operation specifications, 386–387

technical characteristics of the equipment., 385, 

386f

wooden plate stacking, painting and transferring 



process, 388, 388f

working time monitoring of machine under three-

shift schedule, 397, 398f

Industrial automation

circuits, 10–13

classical system, 194–195, 196f



vs. PLC, 194–195, 196f; see also Programmable 

logic controllers (PLCs)

computer-based industrial control and automation, 

13–18


control system, 1–6

defined, 7

process control and, 6–8

purpose, 9–10

synthesis, see Synthesis, industrial automation

Industrial networks, of PLCs, 355–370

communication protocols, 359–360

carrier sense multiple access with collision 

detection (CSMA/CD) protocol, 360–361, 

361f


Master/Slave protocol, 360, 360f

token passing method of access, 361–362, 362f

developments, 357

implementation

actuator-sensor interface (AS-I) network, 

367–368, 367f, 368f

communication task, 365–367, 366f

data transmission media, 362–363

ISO/OSI model, 363–364

network devices, 364–365, 365f

Profibus network, 368, 369f

SCADA systems, 368–369, 370f

overview, 355–356, 356f

topology


bus topology, 359, 359f

defined, 357

ring topology, 358–359, 358f

star topology, 357–358, 358f

Industrial personal computers (I-PCs), 13–18

Industry, PID control in, 373–379; see also PID control

Infrared temperature sensor, 61

Ingress Protection (IP) rating, 243

of electrical enclosures according to IEC 60529, 

244t


Inlet and outlet rate monitoring, of transferred objects, 

402, 402f

Input devices, 205

with leakage current, 253, 255

Input Image Table, PLC, 195

Input impedance adjustment, PLC installation and, 

256–257

Inputs and outputs (I/Os), 193

Installation, PLC, 200

electrical enclosure for, 243–245, 244f, 244t, 

246f–247f

electromagnetic interference, 245, 247–249, 

248f–249f

electromagnetic shielding of cables, 251–252, 252f

grounding, 249–251, 250f

impedance adjustment of I/Os, 253, 255

input impedance adjustment, 256–257

lightning protection, 252–253, 254f–255f

operation procedure and fault detection, 261–263, 

263f–264f

output impedance adjustment, 257–258

transitional protection of I/Os, 259–261, 259f–260f

Instant operation, defined, 79

Instruction List (IL) language, 198, 198f, 274–275, 275f

programming in, 306–308, 307f–308f

Instructions, PLC programming, 281–292, 282t–283t

activation instructions, 288–290

Boolean logic instructions, 287–288

comparison instructions, 291, 291f

complementary instructions, 290–292, 290f, 291f

counting instructions, 290–291, 290f

load (L) and transfer (T) instructions, 290

number of LAD instructions per rung, 296, 296f

parallel or serial execution of LAD instructions, 

292–294, 293f–294f, 294t

program flow control instructions, 291–292

result of an instruction execution, 284–287, 285f, 

286f


Integrated circuits (ICs), 279

Integrated machine

for chocolate production, 5

defined, 1

operations, 4–6

Intelligence restrictions, PLC’s, 294–296, 295f

Internal diameter calculation, of pressurized air 

distribution pipe, 161–163

International Electrotechnical Commission (IEC), 273

International Organization for Standardization (ISO), 

363

International Protection Rating, 243



International standardization associations, 243

Intersection (complex), traffic lights control of, 391, 

391f



432

 



 Index

Inversion in rotation, motor with, 95, 96f

I/O modules, PLC, 202–203, 203f–204f

analog input/output modules, 216

analog input modules, 216–219, 216f, 

217t–219f

analog output modules, 220–222, 220f–222f

analog signals conversion, accuracy in, 219–220

CPU, 232–233, 233f

digital input modules, 202, 204–207

with DC power supply in groups, 207, 209f

electronic circuit, 206–207, 207f

isolated-supply inputs, 207, 208f

non-isolated-supply inputs, 207, 208f

numerical switches, 205–206, 206f

operations, block diagram, 204–205, 205f

technical specifications for, 212–215

digital output modules, 202, 209–212, 210f–214f

with DC power supply, 21f, 212

electronic circuit, 210–211, 211f–212f

isolated-supply outputs, 212, 213f

of modular PLC, 203f

non-isolated-supply outputs, 212, 213f

operations, block diagram, 209, 210f

technical specifications for, 212–215

impedance adjustment of, 253, 255

PLC expansion and configuration of, 233–242

local and peripheral system, 234–236, 

234f–236f

system design, 236–241, 237f, 238t, 240t–241t, 

242f


special purpose modules, 222–225

communication modules, 225

fast input response modules, 223

stepper motor control modules, 223–224, 224f

three terms (PID), 224–225

transitional protection of, 259–261, 259f–260f

ISO/OSI model, data communications, 363–364


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