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extraction of indigo from the plants are Indigofera tinctoria and woad Isatis
tinctoria which is different from each other. This plant called a shrub originally is
grown in the tropics, particularly in India, Southeast Asia and Middle East [1].
Extraction indigo from plant according to the method of
Indigofera tinctoria
Indian method: Cultivation of indigo for extraction of dye is considered as
an old method in India. Although there are several variations, traditionally the cut
plant is tied into bundles, put into the fermenting vat to be drown in clean water.
The vats, which are usually made of brick lined with cement, have an area of about
400 square feet and are 3 feet deep, arranged in two rows over each other. The top
vat is known as the fermenting vat while the bottom as the beating vat [2]. The
indigo plant is put a wait up to 10–15 hours until natural fermentation is
completed. The liquor, which varies from a pale straw colour to a golden yellow, is
then run into the beating vat, where it is agitated either manually or mechanically.
The color of the
liquid initially becomes green, then blue, and finally indigo is
separated as flakes and is precipitated to the bottom of the beating vat. The indigo
is allowed to thoroughly settle, when the supernatant liquid is drawn off. The pulpy
mass of indigo is then boiled with water for a
few hours to remove impurities,
filtered through thick woolen or coarse canvas bags, then pressed to remove as
much moisture as possible, after which it is cut into cubes and finally air dried [3].
Extraction indigo from plant according to the
method of Isatis tinctoria
To the traditional method of producing indigo dye (also called woad) from
woad, the leaves are crushed to a pulp, which is kneaded into balls, which is then
allowed to dry for several weeks. These dried balls could then be stored. The balls
are needed to be couched. The couching meant crushing the balls into powder and
wetting it and allowing the material to ferment for several weeks. After couching,
the woad is dark clay like material that is dried and packed tightly before use[3].
The dye from woad is very impure and it gives only light colours, whereas the
indigo from the tropics is of better quality and could
be used to produce darker
blues. This is the reason why the exotic indigo from the Indigofera species can
overtake woad so completely. The modern extraction method of indigo from woad
uses the water solubility of the indigo precursors in steeping the leaves in hot water
[4]. The precursors are broken down to indoxyl and sugar moieties by enzymes in
the plant. Subsequent aeration produces indigo by oxidation of indoxyl.
References
1.
Ratnapandian, S., Fergusson, S.M., Wang, L., Padhye, R., May 15–17,
2012. Sustainable developments in printing cotton fabric with indigo. In: 88th
Textile Institute
World Conference Proceedings, Malaysia, pp. 99–107.
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2. Agarwal, S.,June 10,2011. History, Chemistry and Application of Indigo
dyes.
3. Aino, K., Narihiro, T., Minamida, K., Kamagata, Y., Yoshimune, K.,
Yumoto, I., 2010. Bacterial community characterization
and dynamics of indigo
fermentation. FEMS Microbiol. Ecol.74 (1), 174–183.
4. Anbu Kulandainathan, M., Muthukumaran, A., Patil, K., Chavan, R.B.,
2007b. Potentiostatic studies on indirect electrochemical reduction of vat dyes.
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