Polyacrylamide and its derivatives for oil recovery


II. Polyacrylamides and hydrophobically modified polyacrylamide by a water-free



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Polyacrylamide and its derivatives for oil recovery

II. Polyacrylamides and hydrophobically modified polyacrylamide by a water-free 
Suspension polymerization: the synthesis and characterization 
Zun Chen,
1
Thomas P. Schuman

and Baojun Bai
2

Department of Chemistry, Missouri University of Science and Technology, Rolla, MO 
65401 

Department of Petroleum Engineering, Missouri University of Science and Technology, 
Rolla, MO 65401 
ABSTRACT 
A water-free solvent-in-oil suspension polymerization had been developed in 
preparing polyacrylamides. By virtue of this method, hydrophobically modified 
polyacrylamide could be synthesized with polymerizable surfactant utilized, worked as 
both surfactant and hydrophobic commoner. The problem of incompatibility between 
acrylamide and hydrophobic co-monomer had been solved. The products are solid 
microspheres, readily separated from solvent. Compared to traditional inverse 
suspension/emulsion polymerization, the monomer in oil system employs less surfactant, 
is a less energy intensive process and solvent can be recycled. A series of poly 
(acrylamide-co-alkylacrylamide)s had been synthesized. The structures of the copolymers 
had been characterized by FTIR, NMR, TG. The mechanism of this water-free 
suspension polymerization had been proposed. 


113 
Keywords:
Hydrophobically Modified Polyacyrlamide; Suspension Polymerization; Associating 
Polyarylamide

1.
 
Introduction 
Hydrophobically modified water soluble polymers are hydrophilic 
macromolecules containing a small fraction of hydrophobic groups which are distributed 
along the polymer chain or presented as end groups of the side chain.[1] The main 
hydrophilic domain renders solubility of the polymer chain in aqueous phase. For the 
lipophilic groups distributed along the polymer chain, the amount of them is small yet
they prefer to associate therefore to form physical linkages due to the unfavorable 
aqueous solvent conditions. These physical linkages exist both inter and intra molecular 
hence rendering a kind of dynamic transient network. Different from high molecular 
polymer, which will lose their thickening ability due to easily degradation under high 
shearing. For hydrophobically modified polymer, the self-assembling is reversible in 
nature as the hydrophobic interactions can be disrupted when subjected to high shearing, 
but re-form when shear is reduced. [2-6] These polymer are also regarded as self-healing 
assemblies in solution and play a major role in a variety of waterborne technologies 
including paints, inks, drill fluids, pharmaceutical, paper-making and cosmetics. [7-13] 
Copolymer based on polyacrylamide is one of the most important 
hydrophobically modified polymers which has been intensively investigated due to its 
low price, bio-compatibility and widespread applications.[14] Some difficulties in 


114 
preparing hydrophobically associative polyacrylamide (HAPAM) arise from the 
insolubility of the hydrophobic monomers in water. To overcome this problem, several 
methods have been developed. The two major of them are: (1) Polymerization in a polar 
organic solvent or organic solvent/water mixture, in which both hydrophilic and 
hydrophobic monomers are soluble. Generally, the resulted copolymers are not soluble in 
such a reaction medium and precipitate out. In conventional solution polymerization, 
different monomers randomly distribute within the reaction medium and products.[15, 
16] However, in a number of developed systems of solvent or solvent/water mixture, 
chain transfer reaction exerted negative effects on copolymerization and molecular 
weight.[17] (2). Micellar polymerization is the most widely used method for the synthesis 
of HAPAM, in which hydrophobic monomers are solubilized in a synthetic system by 
surfactants, generally sodium dodecyl sulphate (SDS).[6, 18-20] It was found the 
obtained copolymers have an essentially block-like structure, the hydrophobe-rich 
regions distributed along polyacrylamide backbone. However, sometimes the surfactants 
served in conventional emulsion/suspension polymerization system have some 
drawbacks, such as poor stability of the latex since the emulsifier attaches on the latex 
particle only in a physical manner, and some negative effects of the residual surfactants 
for the properties of the final products.[21-23] Polymerizable surfactants, or surfmers, 
had been developed to stabilize the emulsion/suspension system of synthesizing 
HAPAM.[24, 25] Surfmers could be not only copolymerized into polymer chain, but also 
strongly attached on to the latex particles with covalent linkage, resulting in better 
stability of latex than normal surfactant.[23, 26] Yujun Feng et al. reported HAPAMs 
prepared by post-modification, which was claimed a more effective way to control the 


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composition of HAPAMs compared against micellar process.[27, 28] In summary, the 
compatibility of hydrophilic and lipophilic comonomers in system is the key point in 
preparing hydrophobically modified polyacrylamides. In practical terms, to seek out 
proper solvents is crucial for solution (homogeneous) copolymerization and for micellar 
(heterogeneous) copolymerization, the importance is to find out an effective surfactant.
In this study, preparation of HAPAM had been conducted in a water-free 
suspension system, above the melting point of monomers in non-polar solvents. A 
number of surfactants had been studied in stabilizing this water-free system. The 
relationship between the consumption of surfactants and the loading of monomers in such 
a system had been investigated as well. Crosslinked polyacrylamide microgel had been 
prepared successfully through this method also after introducing crosslinker in reaction. 
Furthermore, polymerizable surfactant had been employed not only as co-polymer in 
polyacrylamide molecular chain, but also as an emulsifier with a covalent bonding to the 
latex in system. In a water-free medium, hydrophilic monomers or co-monomers per-se 
can work as the medium to solubilize hydrophobic monomers, increasing the 
compatibility. Therefore, the feed ratio of the hydrophobe will not be limited as it is in a 
traditional aqueous polymerization system. Additionally, Products are dry powder and 
ready to use, compared to traditional synthesis that require post-treatments, such as 
energy intensive drying process. Furthermore, dry powders are stable and easier to store 
and transport than wet polymer solution.


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