Sh-hc30 Height Controller System Manual Manual Content


Figure 3-3 The right view of the controller



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SH-HC30-Height-Controller-System-Manual


Figure 3-3 The right view of the controller 

                                                                                        Page  6



SH-HC30 Height Controller System Manual 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 3-4 Back view of height controller 

Installation diagram of the connecting components of the height controller is shown in Figure 3-5 

                                                                                        Page  7

 

 

 

 

 

 

 

 

Figure 3-5 Installation diagram of the connecting components of the height controller 


SH-HC30 Height Controller System Manual 

3.2 

Electrical Installation Connection 

3.2.1 External Switch Control Mode 

 

 



K1 

K2 

K3 

The external switch control mode is applicable to the capacitance 

height control and arc voltage height control 

Manual falling 

Manual rise 

Manual and automatic switching 

Ground


Electrical diagram of external switch control   

When K1 is turned off, the height controller is in manual state; 

When K1 is closed, the height controller enters the automatic state. 

When K1 is turned off, closure of K2 and K3 is valid. 

When K1 is closed, closure of K2 and K3 is invalid. 

3.2.2 CNC system input / output control mode (I / O control) 

Electrical installation of capacitive detection height controller 

  The electrical installation of capacitive detection height controller is shown in Figure 3-6. 

  The high-frequency cables and plugs are special parts. The high-frequency cables of 1000mm can 

be configured according to different demands. 

  The connection to height control (15-pin connector) and the numerical control system (25-pin 

connector) may be made by the user. The connection mode is shown in Figure 3-7. For the detailed 

pin definition of 15-pin and 25-pin see Table 3-1 and Table 3-2. 

 

 



                                                                                        Page  8

SH-HC30 Height Controller System Manual 

                                                                                        Page  9

 

Figure 3‐6 capacitive controller electrical installation diagram 

Note: The diameter of 24 V power wire and ground wire should be larger than 0.75 mm2

 

 

Ground 


Manual falling

Manual and automatic switching 

Manual rise 

 

 

 

 

 

 

 

 

 


SH-HC30 Height Controller System Manual 

                                                                                        Page  10

Table 3-1 25-pin connector of numerical control system for the pin definition of the height control system 

No. 

Property 

Description 

Output 


Manual / automatic selective signal 

Power Supply  Power supply 24V ground, height controller power supply 



Output 


Manual rise signal, drive cutting gun to rise 

12, 13 


Power Supply  Power supply 24 V positive, height controller power supply 

19 


Output 

Manual falling signal, drive cutting gun to fall 

24, 25 

Power Supply  Power supply 24 V positive, height controller power supply 



Note: 25-pin plugs of the numerical control system that do not list the pin serial number will not be used. 

Table 3-2 Pin definition of 15-pin connector of height Controller 

 

No. 



Property 

Description 

Remarks



Serial port public 



232-COM 

 



Serial port Receiving 

232-RXD 


 

Serial port sending 



232-TXD 

 



Input Signal 

Arc voltage (height of cutting head) signal 

 



Signal ground 



Arc voltage signal ground 

 

7, 14 



Power supply 

Power supply 24 V positive, height controller power supply

 

8, 15 


Power supply 

Power supply 24 V ground, height controller power supply

 

10 


Input 

manual / automatic selection signal 

 

12 


Input 

Manual rise signal, drive the cutting gun to rise 

 

13 


Input 

Manual falling signal, drive the cutting gun to fall 

 

Note: 15-pin plugs of the numerical control system that do not list the pin serial 

number will not be used. 

Electrical installation of arc voltage detection-type height controller 

  The electrical installation of arc voltage detection-type height controller is shown in Figure 3-8. 

 

The cables connecting to height control (15-pin connector), numerical control system (25-pin connector) 



and voltage divider board (9-pin connector) are made by the user. For the pin definition of 15-pin, 

SH-HC30 Height Controller System Manual 

25-pin connector and 9-pin connector see Table 3-1, Table 3-2 and Table 3-3 

   

 

Height controller 



Voltage divider board 

Plasma Power Supply

 

The 


back of numerical control system 

Figure 3-8 Electrical installation diagram of arc voltage controller 



Table 3-3 The pin definition of 9-pin connector of voltage divider board 

No. Property 

Description 

Power supply 



V ground, height controller power supply 

Power supply 



V ground, height controller power supply 

Output 



Arc voltage signal, height signal of the plasma cutting nozzle 

Output 



Power supply 24 V positive, height controller power supply 

                                                                                        Page  11



SH-HC30 Height Controller System Manual 

Note: Those that do not list the pin serial number will not be used



 

 

Connecting to voltage divider boar

 

Connecting to height controller

 

Connecting to numerical control system

 

9‐pin connector of voltage divider board 



25‐pin connector of numerical control system 

15‐pin connector of height   

Figure 3-9 Wiring diagrams of arc-type height controller, voltage divider board and numerical control system 

 

Note: The wire diameter of 24V power cord and ground wire should be greater than 0.5 square millimeter. 



                                                                                        Page  12

SH-HC30 Height Controller System Manual 

The electrical installation diagram of height controller when the arc 

voltage detection and the capacitive detection are used together. 

 

 



                                                                                        Page  13

 

 



 

 

 



 

 

 



 

 

 



 

 

 



 

 

  



 

 

 



 

 

 

 

 

 

分压板 9 芯接头 

 

 

25pin 



The 

back of numerical control 

High-frequen

15-pin 


Height controller 

Capacitive detecting ring



 

 

Arc voltage signal



Plasma Power Supply

 

 



SH-HC30 Height Controller System Manual 

Automatic open

Arc voltage signal

Manual rise

 

Manual falling



24V GND

                                                                                        Page  14



 

This figure is kept on standby – automatic connecting method by using arc voltage and capacitance 



3.2.3 The control mode of communication interface of CNC system 

(RS232 control) 

 

The control mode of communication interface of CNC system is conducting the software debugging



 

3.3 Description of functions of voltage divider board 

  The voltage divider board is to reduce the voltage after arc starting of plasma cutting torch in a certain 

proportion, and is separated and converted to the functional module reflecting the low-voltage signal of 

cutting nozzle and cutting board. It is the indispensable accessory in the height monitoring and control 

of plasma cutting. The voltage dividing ratio of the voltage divider board of standard configuration is 50: 

1. 


  The description of various interfaces of the voltage divider board is shown in Figure 3-10. 

SH-HC30 Height Controller System Manual 

 

Figure 3-10 The interface description of voltage divider board 



The interface pin definition is shown in Table 3-4, Table 3-5 and Table 3-6. 

  Table 3-4 The pin definition of J1 connector 



No. Property 

Description 

Power supply 



Power supply 24V ground, height controller power supply 

Power supply 



Power supply 24V ground, height controller power supply 

Output 



Arc voltage signal, the height signal of plasma cutting nozzle 

Power supply 



Power supply 24V positive, height controller power supply 

J1 arc voltage output of voltage divider 

board, connecting to the height controller 

and the numerical control system   

J2 arc voltage input, arc p voltage 

terminal connecting to the plasma 

power supply 

J3 AC power, connecting device 

AC220V power supply 

                                                                                        Page  15



SH-HC30 Height Controller System Manual 

Note: Those without pin number will not be used. 

  Table 3-5 The pin definition of J2 connector 

No. Property 

Description 

1 Power 


supply 

Ground 


2 Input 

Plasma arc voltage positive terminal (clip for connecting with 

steel plate) 

Input 



Plasma arc voltage negative terminal (arc voltage output) 

Note: push the orange button inside and insert the stripped cable into the wiring hole and then release. 

  Table 3-6 The pin definition of J3 connector 

No. Property 

Description 

1 Power 


supply 

220V±10% 



2 Power 

supply 


220V±10% 

  The voltage divider board may choose the installation position as required, but note: J1 interface is 

low-voltage signal; J2 is the high-voltage signal. In order to prevent the interference of 

high-pressure and high-frequency signals on the low-voltage signal and improve the stability of the 

system, the wire laying of J1 and J2 should be carried out independently. 



3.4 Dimensional drawing of voltage divider board 

 

                                                                                        Page  16



SH-HC30 Height Controller System Manual 

4. Quick Operation Guide for Capacitance and Arc 

Voltage height Controller 

4.1 The control operation of electrical operation panel: (external 

switch mode) 

For the wiring of electrical connection of capacitance height control see the "Electrical 

Connection" of section 3.2   

For the wiring of electrical connection of arc voltage height control see the "Electrical 

Connection" of section 3.3   

Operation steps are as follows:

 

 

1. The automatic / manual control switch is set to manual mode. 

 

 

 

 

 

 

fall



 

Rise 


Automatic

Manual 


The automatic / manual 

control switch is set to 

manual mode 

Cutting gun control 



2.The direction switch of the cutting gun is used to adjust its rise and fall . 

 

 



 

 

 

 



Cutting gun control 

Automatic 

Manual 

fall


 

Rise 


The direction switch 

of the cutting gun is 

used to adjust its 

rise.


 

Cutting gun control 

Automatic 

Manual 


Rise 

fall


 

The direction 

switch of the 

cutting gun is used 

to adjust its fall.

 

 



 

 

 



 

3. The automatic / manual control switch is set to automatic 

Automatic 

Manual 

fall


 

Rise 


The automatic / manual 

control switch is set to 

automatic mode.

 

Cutting gun control 



 

 

 

 

 

                                                                                        Page  17



SH-HC30 Height Controller System Manual 

Now the mechanical lift device of the height controller realizes the automatic height control. If the height of 

the cutting gun is inappropriate, repeat the above steps 1-3. In automatic mode, the up / down switch of the 

cutting gun does not work. 



4.2 SH-2002AH/SH-2200H CNC system output interface operation (I / 

O control mode) 

For the wiring of electrical connection of capacitance height control see the 

"Electrical Connection" of section 3.2   

For the wiring of electrical connection of arc voltage height control see the 

"Electrical Connection" of section 3.3. 

The operation steps are as follows 

1. Adjust the rise and fall of cutting gun to a suitable height directly by pressing the keys for rise and fall of 

the cutting gun on CNC panel. 

 

 

Press S↑ to adjust the cutting gun to rise 

 

 

Press S↓ to adjust the cutting gun to fall 



 

 

The height of the cutting gun may be 

adjusted by pressing the key “pause” in 

operation



 

 

 

 

 



                                                                                        Page  18

 

Press “5” to control the rise of arc 



voltage 

Press “6” to control the fall of arc voltage 

The height of the cutting gun may be 

adjusted by pressing the key “pause” in 

operation

 

 



 

 

 



 

 

 



 

 

 



 

KEY 


USB

 


SH-HC30 Height Controller System Manual 

Usually, I / O of the numerical control system is in the manual control mode of the height controller. When 

the processing starts, I / O of the numerical control system converts to the automatic control mode of the 

height controller. Now the mechanical lifting device of the height controller realizes the automatic height 

control. 

4.3 The communication interface of the CNC system is used to 

complete the operation (RS232 communication mode) 

 The function is being developed. For the final functions see the additional remarks after the functions are 

completed. 

4.4 Operation Flow 

                                                                                        Page  19



 

 

 



 

 

 



 

 

 



 

 

 



 

 

 



 

 

 



For mechanical 

installation see 3.1; 

connection of capacitance 

detection moden 

For mechanical 

installation see 3.1; 

connection of 

Electrify, the 

detection mode is 

set as the 

Electrify, the 

detection mode is 

set as the arc 

For capacitance electrical 

installation see 3.2 

For electrical installation 

of arc voltage see 3.3 

The flow is 

capacitive type 

arc voltage type 

Flow starts 

Figure 4-1 The operation flow using or needing the replacement of detection mode for the first time   



 

 

SH-HC30 Height Controller System Manual 

4.5 Operation Flow of Daily Work 

 

 



 

 

 



 

 

 



 

 

 



 

 

 



 

 

 



 

 

 



numerical control system 

and height controller 

power-on

 

When the manual rise 



signal 

is low level, the cutting 

torch moves upward

Flow starts



Manual

 

Yes

 

No

 

When the manual fall 



signal 

is low level, the cutting 

torch moves downward 

The set value of height of 

“rise key” on the operation 

panel plus 1 

The set value of height of “fall 

key” on the operation panel 

minus 1 

The display displays the 

current set value of height

 

auto-detection of "manual 



/auto" status 

   


The cutting torch adjusts the 

height 


automatically 

according to the set height 

The set value of height of 

“rise key” on the operation 

panel plus 1 

The set value of height of “fall 

key” on the operation panel 

minus 1 


The display displays the 

current actual height

 

Figure 4-2 Operation Flow of Daily Work 

                                                                                        Page  20



SH-HC30 Height Controller System Manual 

                                                                                        Page  21



5. Operating Guide 

After turn-on, the height controller has three states: manual, automatic and parameter editing states. 



5.1 Parameter Setting 

  In the manual or automatic mode, press the key “Enter” for a long time, enter the parameter editing 

state. Click the key “Enter” in the editing state, you can exit to the manual or automatic state. The 

exited state depends on the state before entering.   

  In the editing state, press the function key, switch the edited parameters circularly. The switching 

sequence is: H (upper limit value)   L (

lower limit value)   A (set value of height)   E (dead



-zone 



value)   d (speed regulating zone value)   C (detector mode selection)   b (non



-board reduction 

parameters)   H (upper limit value). (See 7.3) 

 



  Click the up arrow, the selected parameter value plus 1 (for the selective range of parameter values see 

7.1). 


 

Click the down arrow, the selected parameter value minus 1 (for the selective range of parameter values 

see 7.1). 

 

5.2 Manual Operation 

  Manual / automatic signals: at high level, the controller is in manual state. 

  Manual rise signal: at high level, invalid; at low level, the cutting head rises. 

  Manual fall signal: at high level, invalid; at low level, the cutting head falls. 

  Press the key " " on the operation

 panel, the cutting head rises. 



  Press the key " " on the operation panel, the cutting head falls. 

 



 

When the manual rising and falling is implemented, the set value of height is modified.

 

5.3 Automatic Operation 

  Manual / automatic signal: at low level, the controller is in the automatic state. 

  In the automatic state, the controller controls the cutting head automatically according to the set height 

by the user. 

  Press the key " " on the operation panel; the set value of height plus 1; h

old it, plus 1 continuously. 



  Press the key“ ” on the operation panel; the set value of height minus 1;

 hold it, minus 1 continuously. 



6. Debugging   

6.1 Initial debugging of capacitive detection   

The capacitance height measurement is to detect the distance through the capacitance between the 

capacitance detection ring and the cutting board, namely, the height measurement mode, thereby to 

achieve the height control. 



SH-HC30 Height Controller System Manual 

                                                                                        Page  22

When the capacitive height measurement is adopted, the specific inductive capacity (SIC) between the 

capacitance detection ring and the cutting board may affect the height measurement accuracy due to the 

temperature, pressure, humidity, gas composition and many other factors on site. In addition, the serious 

non-linear relationship exists between the capacitance value and the height value. Our company has 

developed the intelligent program of "a key height calibration ". On site you only need to press a key, you 

can set various change factors automatically on site and realize the display and control of high accuracy, high 

precision and high linearity within 3-30mm. 

In the following situations, the height calibration is needed.   

1. When the equipment is used for the first time;   

2. When the use environment of equipment changes;   

3. When you find that the actual height of capacitance detection ring is not consistent with its display height. 

  Because "a key height calibration" is very simple, you only need to press a key, the users may calibrate at 

any time.   

6.2 Debugging steps of a key height calibration 

  Check: the circular ring at the bottom of capacitance detection ring must be parallel to the cutting 

board. 

  Turn on the cutting torch height controller. 



  Set the detector mode as the capacitance detector mode (for the method see 7.3). 

  In manual mode, the cutting nozzle is adjusted to be connected with the cutting board. 

  Press the key "down arrow" on the height control panel for about two seconds "; a key height 

calibration” starts automatically, as follows: 

1.Rise to about 30mm high in five steps; 

2. And then fall to about 10mm from the cutting board and stop; 

3. All the calibration is completed. 

 The initial

 debugging is finished. 

  For the height control operation see 5.2 and5.3. 



7. Controller Panel 

  There are display and keys on the height controller panel. Through the panel operation, you can modify 

relevant parameters and monitor operation status. 

7.1 Control Parameters 

  Set value (A: Accuracy Height): the expectation value of the space (height) between the cutting nozzle 

and the cutting board, set by the user. For the set range and factory value see Table 7-1. 

  Dead zone value (E: Error

 Area): When the actual height is A ± E, the cutting torch height is not 

adjusted any more (see 1.4). For the set range and factory value see Table 7-1 

  Speed regulating zone (d: Down Speed Area): the speed regulating zone is between AEd ~ AE,

 and A 


+ E ~ A + E + d (see 1.4). For the set range and factory value see Table 7-1. 

  High limit place (H: High Limit): When the cutting torch position is higher than the set value, display 

alarm, and moving-up stops. For the set range and factory value see Table 7-1. 

  Low limit place (L: Low Limit): When the cutting torch is lower than the set value, display alarm, and 

moving-down stops. For the set range and factory value see Table 7-1. 


SH-HC30 Height Controller System Manual 

  Selection of detector (C: capacitance): 0 is the arc voltage detection; 1 is capacitive detection. For the 

set range and factory value see Table 7-1. 

  No board drop parameter (b):

   

In the capacitive detection mode, when the detected height is higher than value b, the cutting torch 



stops; when the height returns to the value below it, the automatic height control continues;   

In the arc voltage detection mode, when it falls manually, it encounters the zero signal, the cutting torch 

rises to b mm in the opposite direction. For the set range and factory value see Table 7-1. 

Table 7-1

 Setting range (V) 



 

 

H 



L 

A 

E 

d 

C 

b 

Set range

V) 


100~300 10~40 20~200V

0~20 0~100 0~1

0~50 

Arc voltage 



Factory 

value(V)


280 10 80 3 5 

1 5 


Set range

mm) 



20.0~30.0 3.0~10.0 6.0~25.0

0.0~4.0


0.0~4.0 0~1

2.0~30.0


Capacitance 

Factory 


value

mm) 



25.0 

4.0 


10.0 

0. 3 


2. 0 

25.0 



7.2 Operation Panel 

The operation panel is

 shown in Figure 7-1. 

 

Display 



 

 

                                                                                        Page  23



 

Up  arrow

 

Enter key 



 

 

 



function 

down arrow 

 

Figure 7-1    Operation Panel 


SH-HC30 Height Controller System Manual 

  Enter key: enter or exit the editing state. 

  Function key: in the manual state, implement the function of “a key height 

calibration”; in the editing state, switch the current editing parameters. 

  Up arrow: in manual and automatic state, the set height value plus 1; in the 

editing state, the current parameter plus one. 

  Down arrow: in manual and

 automatic state, the set height value minus 1; in the 

editing state, the current parameter minus 1. 

  Display: the display functions are as follows:

 

1. Manual operation status: Display detector mode, operation status, set value of 



height. 

2. Automatic operational state: display detector mode, running state, the current 

height value. 

3. Editing parameter status: Display the editing parameter names and the 

corresponding editing parameter values. 

7.3 Description of Display   

  Manual operation state: The first one displays the detection mode; the second one 

displays the operation state; the last 3 digits display the set value of height. 

 The first one: C: the capacitance detector mode, U: the arc voltage detector mode. 

 The second one: no operation, flash between      and      ; manual rising:      ; manual 

falling:  . 

 The last 3 digits: in the capacitance mode, a decimal; unit: of mm; in arc voltage 

mode, there is no decimal place; unit: V. 

  Automatic operation state: The first one displays the detection mode (as shown 

above); the second one displays the operation state; the last 3 digits display the set 

value of height (as shown above). The second one is described as follows: 

  When        is the fixed display, the cutting torch is adjusted up at high speed.   

  When        is the flashing display, the regulating speed of the cutting torch is 

increased. 

  When      is the fixed display, the cutting torch is adjusted down at high 

speed. 


  When      is the flashing display, the regulating speed of the cutting torch is 

reduced. 

  When      is the flashing display, the cutting torch is adjusted to the place. 

    When the last 3 digits are              and the height value flashes, it is the high 

alarm 

  When the last 3 digits are              and the height value flashes, it is the low 



alarm 

  When the last 4 digits are                  and display, it is the upper limit position.   

  When the last 4 digits are                  and display, it is the lower limit position.   

  Editing parameter status: The first one displays the parameter name; the second one 

displays the equal sign        ; the last 3 digits display the parameter value in the 

flashing mode. In the capacitance mode, there is a digit after decimal; unit: mm; in 

                                                                                        Page  24


SH-HC30 Height Controller System Manual 

                                                                                        Page  25

arc voltage mode, there is no decimal point position; unit: V. The first one is 

described as follows: 

  H: the upper limit value. When the height is larger than this value, it is the 

high alarm. The cutting torch can only move down and cannot move up.   

  L: lower limit value. When the height is lower than this value, it is the low 

alarm. The cutting torch can only move up and cannot move down.   

  A: the set value of height; in the automatic mode, this value is used as the 

given value to adjust height automatically. 

  E: Dead zone value (see 7.1).   

  D: Speed regulating zone value (see 7.1).   

  C: selection of detector mode (see 7.1).   

  b: No board falling parameter value (see 7.1) 



8. Troubleshooting 

For the common faults, inspection methods and corrective measures see Table 8-1. 



Table 8-1 

Fault 

Inspection items 

Corrective measures 

Whether it is powered on 

Power on 

Whether the power supply voltage is normal 

Check the power supply 

The motor does 

not work 

Whether it is locked-rotor motor 

Load reduction 

No display 

Check the power supply 

Power on 

Upper limit 

alarm 

The running exceeds the upper limit value of 

machinery 

Check the limit switch in 

high position 

Lower limit 

alarm 

The running exceeds the lower limit value of 

machinery 

Check the limit switch in 

low position 

Instable signal  Whether the cutting board is grounded reliably

Grounded firmly 



Inaccurate 

height 

Operating environment changes   

Implement “a key height 

calibration” 



Vibrate wildly 

Speed reduction zone value is too small 

Increase the speed 

reduction zone value d 



Too slow 

tracking  

Speed reduction zone value is too big 

Reduce the speed 

reduction zone value d 



Slight vibration 

Dead zone value is too small 

Increase the dead zone 

value E 


Too low 

accuracy  

Dead zone value is too big 

Reduce the dead zone 

value E 


SH-HC30 Height Controller System Manual 

                                                                                        Page  26



9. Description of initial positioning function 

9.1 Positioning mode 

The impact position switch is set in the height controller. When the cutting gun moves down and collides 

with the cut workpiece, the internal switch is turned on without the need of special cutting gun and 

"protection cap". Electrical loop must not be formed between the "protection cap" and the workpiece. This 

approach applies to any plasma cutting gun. 

How to use the positioning function: in the plasma mode, the signal of "manual down" of the external 

control interface is valid. When the cutting gun moves down and collides with the steel plate, the internal 

switch is turned on. It returns up to a certain height by automatic control of the height controller, and then 

positioning is completed. 

9.2 Positioning height setting 

Parameter value B is the positioning height, unit: mm; note when detection collision occurs, overmuch 

walking and certain deformation of workpieces and cantilever occur, so value B is generally set within 

5-12mm. 



9.3 Process 

This function does not require additional relevant processes and instructions by the numerical control 

system. It only needs to extend the time for falling of the cutting gun. Generally, the time for the falling of 

the cutting gun is longer than its rise; 2-6 seconds are OK. 

Before NC implements the perforating process, the cutting gun will rise or fall. Because the falling time will 

be longer than that of rise, and then the cutting nozzle may collide with the workpiece, at this time, the 

height controller can detect the collided workpiece and will return up to a certain distance immediately, thus 

the initial positioning is realized. Note even if the falling signal for the cutting gun has not been removed by 

NC system, the cutting torch will not continue to fall, waiting for falling delay of the cutting gun of NC to end. 

  Why special attention should be paid to the collection of arc voltage? Because even 

the plasma power of different manufacturers cuts in the same environment, the arc 

column voltage is not necessarily the same. Fill in parameters A with the test results 

(see control parameters 7.1). If the value A is not tested, the current value is smaller 

than the current actual voltage for plasma power cutting, then the plasma cutting 

gun will fall rapidly until it collides with the workpiece in automatic cutting, if not, it 

will always rise until the arc breaks. 

  For the new plasma power that is newly used and is not familiar, when it is equipped 

with the height controller for the first time, the actual starting arc testing must be 

made for the actual arc voltage of the plasma power supply. The normative power 

supply may be based on the "cutting speed chart" provided by the supporting 

instruction book by plasma power supply. 

  Simple test method: adjust the distance of the cutting torch and steel plate to the 

appropriate value manually (according to the power process requirements). In the 


SH-HC30 Height Controller System Manual 

                                                                                        Page  27

manual mode of plasma, the height controller carries out the manual starting arc 

perforation, after perforation, the cutting gun moves (through the numerical control 

system ) for actual cutting, at this time, the value on the nixie tube display of the 

height controller is the actual arc voltage of the plasma power supply in the current 

environment. 

10. Command Functions Related To M of CNC System 

and Height Controller 

10.1 Function M of Direct Control Output Port of CNC System 

M14/M15 switch for rising of cutting gun, M14 (on), M15 (off) 

M16/M17 switch for falling of cutting gun, M16 (on), M17 (off) 

M38/M39 automatic / manual switch of the height controller    M38 (auto) M39 (manual) 



10.2    Fixed Cycle of Function M   

M07 perforation fixed cycle   

The flame cutting operation sequence is as follows:   



M07  

1. If the gas (acetylene) valve is not opened, then open gas (acetylene) for ignition;   

2. The cutting gun falls (cutting gun fall delays, see M71); 

3. Open the preheating oxygen valve, the preheating delay starts. If the preheating time is not enough, 

you can press the key【pause】, the preheating time is extended to 150 seconds    automatically. If the 

preheating has been completed, press the key 【start】to end the preheating delay, and the preheating 

time is saved automatically in the preheating delay parameter;   

4. The cutting gun rises(perforation cutting gun rise delay, M72);   

5. Open the cutting oxygen valve (M12), perforation delay time is delayed, after that the cutting gun 

falls (perforation cutting gun falling delay M73);   

6. Turn on the height controller (M38); the following procedures start. 

The plasma cutting operation sequence is as follows:

 

M07 

1. The cutting gun falls (the falling of cutting gun delays, see M71); 

2. If the selected perforation positioning is valid, then the cutting gun falls until it collides with the lower 

limit position switch, thus the falling stops; the cutting gun rises, after perforation positioning delay is 

delayed, the cutting gun stops; 

3.Turn on the starting arc switch; 

4. Detect the signal of "arc voltage success", if the arc voltage detection selects 0 in the setting of 

parameters (not detected), the arc voltage is not detected. After starting arc succeeds, the perforation 

delay is delayed (seconds) 

5. Turn on the height controller (M38); the following procedures start. 

M08 Close the fixed cycle of cutting 

The flame cutting operation sequence is as follows:   


SH-HC30 Height Controller System Manual 

                                                                                        Page  28



M08 

1. Close the cutting oxygen (M13); 

2. Turn off the height controller (M39);   

3. The cutting gun rises (M70); 



The plasma cutting operation sequence is as follows:   

M08 

1. Turn off the arc voltage switch;   

2. Turn off the height controller (M39);   

3. The cutting gun rises (M70). 



M50 perforation action:   

1. The cutting gun rises (M72); when the plasma operation is carried out, there is no such action;   

2. Open the cutting oxygen (M12); or plasma starting arc starts and the signal of "arc voltage success" is 

detected.  

3. The cutting gun falls (M73), when the plasma operation is carried out, there is no such action;   

4. Turn on the height controller (M38) 



M70 Fixed cycle of the cutting gun rise:   

It is used when the procedure starts and the cutting procedure of a stage ends, the cutting gun is lifted so 

that it can move to the next cutting position quickly. Operation sequence: turn on the cutting gun rise switch 

(M14), cutting gun rise delay is delayed; turn off the switch for the cutting gun rise (M15). 



M71 Fixed cycle of cutting gun fall:   

It is used before perforation. Its action is contrary to M70, but the value is smaller, because of the action of 

gravity, falling is faster than rising. Operation sequence: turn on the switch of cutting gun fall (M16), cutting 

gun fall delay is delayed, turn off the switch of the cutting gun fall (M17).   



M72 Perforation cutting gun rise cycle:   

It is used after preheating. The cutting gun is lifted to a certain extent. Avoid that sprayed steel slag blocks 

the muzzle of the cutting gun when the cutting oxygen is opened. Operation sequence: turn on the switch of 

the cutting gun rise (M14); perforation cutting gun rise delay is delayed; turn off the switch of cutting gun 

rise (M15).   

M73 Falling cycle of perforation cutting gun: 

It is used after the preheating. After the implementation of M72, open the cutting oxygen, the cutting gun is 

placed in the cutting position, the reverse action of M72, but the value is smaller. Because of the action of 

gravity, falling is faster than rising.   

Operation sequence: turn on the switch of the cutting gun (M16); the perforation cutting gun delay is 

delayed; turn off the switch of the cutting gun (M17). 

 M75 Cutting gun positioning delay:   

When the plasma gun is positioned, first the cutting gun falls (M16), when it comes to the lower limit place 

(see the input port XXW 8), the falling of the cutting gun stops (M17). Then, the cutting gun rise is started 

(M14); after the cutting gun positioning delay, the rising of the cutting gun stops (M15); 



11. Height Adjustment Remote Controller 

In order to make the users be far away from the cutting site in operation, and make them use it easily, 

simply and intuitively, our company provides the users with the dedicated remote controller, as shown in 

Figure X-1. 



SH-HC30 Height Controller System Manual 

 

The remote controller uses the computer core design and can implement the information communication 



RS232 with the master controller. The adjustment of the height and the sensitivity adopts the simple knob 

design so that it has the operation conveniences of analog circuit and accuracy and reliability of digital 

circuit. 

Graphic model of remote controller 

Figure X‐1 Outside view of the height adjustment remote controller 

11.1 Function Introduction 

  3 indicator lights.   

  Power: when the light is on, it is in the electrifying state. 

  Manual: when the light is on, it is in the manual operation state, at this time the 

automatic indicator light is off. 

    Automatic: when the light is on, it is in the automatic operation state, at this time the 

manual indicator light is off. 

  3 buttons. 

  Manual/ automatic: switching between the manual and automatic state. 

  Rise: the cutting torch rises manually.   

  Fall: the cutting torch falls manually. 

  2 knobs, as shown in Figure X-2.   

  Height: in automatic state, the height of cutting torch is adjusted.   

  Sensitivity: in automatic state, the control sensitivity of the cutting torch is adjusted. 

   

 

11.2  Operation Guide 



                                                                                        Page  29

SH-HC30 Height Controller System Manual 

  When it is powered on, the controller is in manual operation state, the indicator light 

"Manual" is on, while the indicator light "automatic” is off. At this time, if the height of 

the cutting torch needs to be adjusted, the button of "up" or "down" may be pressed. 

When you press the key “up”, the cutting torch rises; when you stop pressing, rising 

stops. In the same way, press the button of "down", the falling of the cutting torch 

may be completed. 

  When the automatic height control is needed, click the button of "manual /automatic", 

the light of "Manual" is off; the light of "Automatic" is on, which makes the height 

controller enter the automatic control mode. In this mode, the height of the cutting 

torch is adjusted according to the set height automatically. 

Note: This control system adopts two external control methods for the height 

controller, namely, direct external switch control mode and the remote controller 

control mode. In this system, if two external control modes exist simultaneously, only 

when the two modes are in the automatic control state, the height controller may 

enter the automatic control state, otherwise, they are manual control states. 

  If the height does not meet the requirements, regulate the knob of "height" to set. 

0% is low, 100% is high. 

  If you think the regulation accuracy is not enough, you can adjust the knob of 

"sensitivity" to the low position (direction 0%), thereby the sensitivity is improved, 

but it should not be too low, otherwise it may cause the cutting torch oscillate up and 

down; When oscillation is found, the knob of "sensitivity" can be adjusted to a high 

position (direction 100%) till the oscillation is eliminated, which is the best. 



11.3 Wiring Instructions 

  Wiring diagram is shown in Figure X-3. 

 

Wiring unit 1        Back terminal of the remote controller 



Wiring unit 2       

DB15 plug of height controller



 

Figure X-3 Wiring diagram of height remote controller   

The functions of the back terminal of the height remote controller are shown in Table X-1. 

                                                                                        Page  30



SH-HC30 Height Controller System Manual 

Table X-1 Function definition of the back terminal of the controller 



No. Property 

Description 

Power supply  Power supply 24V ground, height controller power supply 



10 

Input 


RS232 communication receiving terminal 

11 


Input 

RS232 communication receiving terminal 

15 

Power supply  Power supply 24V positive, height controller power supply 



16 

Power supply  Power supply 24V ground, height controller power supply 

1~8,12,13,14 

 

No functional definition 



 

11.4 Installation Dimensions 

 

                                                                                        Page  31



 

96mm


96X48mm 

 

 

 

12 



48

 

48mm



45

68 

Document Outline

  • 2. Overview
  • 3. Installation
  • 5. Operating Guide
  • 11. Height Adjustment Remote Controller

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