19
Mix design approaches
packing by means of
compaction index (K)
which depends on the compaction energy used in
packing method.
K
index was suggested to have the value of 4.1, 4.5, 4.75, and 9 for loose
packing, rodding, vibration and vibration + compression respectively (De Larrard, 1999).
Value of 12.5 for the compaction index was suggested by other researchers for Modified CPM
(Jones et. al, 2002).Figure 3.3 shows the effect of compaction index on
packing density of a
mixture.
a)
b)
Figure 3.3. (a) Effect of K value on compaction of aggregates where actual packing densities of two
classes assumed to be constant. (b) Variation of K vs. packing density (adopted from Glavind et al,
1993)
LPDM can be considered as a special case of CPM for which the compaction index
K
tends to
infinity, as shown in Figure 3.2.a by a solid line.
In addition, CPM considers the interaction of components of the mixture based on the
concepts of loosening effect and wall effect. If a smaller grain is inserted in the porosity of a
coarse grain packing, coarse grains
being dominant, and if there are no more spaces for the
fine grains to fit inside the voids, there will be a local decrease of volume of the dominant
class. In other word, the finer grains will push the coarse grains apart to make room for fines
to fit (loosening effect). On the other hand, when some isolated coarse grains are immersed in
a
sea of fine grains, fine grains being dominant; there is a further amount of voids in the
packing in the interface vicinity (wall effect). Figure 3.4 illustrates the concepts of loosening
and wall effect. The effects can be calculated for multicomponent mixtures by (De Larrard,
1999):
ܽ
=
ඨ
1
െ
(1
െ
݀
݀
)
ଵ
.
ଶ
(3.13)
ܾ
= 1
െ
(1
െ
݀
݀
)
ଵ
.
ହ
(3.14)
where coefficients a
ij
and b
ij
represent the loosening and wall effect respectively, d
i
is
diameter of dominant particle size class i and d
j
is diameter of particle class j.
20
Mix design approaches
a)
b)
Figure 3.4. (a) Loosening effect exerted by a fine grain in a coarse grain packing (b) Wall effect
exerted by a coarse grain on a fine grain packing. (De Larrard, 1999)
For a general case of CPM
and for a polydisperse mix, the virtual packing of a mixture,
ߚ
௧
containing
n
size classes with category
i
being dominant is expressed as:
ߚ
௧
=
ߚ
1
െ σ
[1
െ ߚ
+
ܾ
ିଵ
ୀଵ
ߚ
(1
െ
1
ߚ
)]
ݕ
െ σ
1
െ
ܽ
ߚ
ߚ
൨ ݕ
ୀାଵ
(3.15)
ߙ
=
ߚ
1 +
1
ܭ
(3.16)
w
KHUHȕ
ti
is calculated virtual packing of a mixture when size class
i
LVGRPLQDQWDQGȕ
i
DQGȕ
j
are virtual packing densities of size class
i
and
j
. For a monosized particle class
ߚ
can be
determined by Eq. (3.16) from the experimentally determined packing
density
ߙ
.
aij
and
bij
should be calculated based on Eq. (3.13) and (3.14). It should be mentioned that as K value
tends to infinity, the real packing density
Į
t
EHFRPHVFORVHUWRWKHYLUWXDOSDFNLQJGHQVLW\ȕ
t
.
3DFNLQJGHQVLW\Į
t
is determined indirectly based on:
ܭ
=
ܭ
=
ݕ
/
ߚ
1
ߙ
௧
െ
1
ߚ
௧
ୀଵ
ୀଵ
(3.17)
CPM is more advanced than the previously mentioned models but the complexity of the
model and the number of input data make it more difficult to use.
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