234
Knitting technology
The presser foot principle provides scope for the use of holding of loops, press-
ing-off, and part-course knitting in the production of
unconventional integrally-
knitted garments, which require less seaming and virtually no cutting. Amongst
the garment shapes are cruciform, tubular plain articles, and garment parts in
varying
course lengths, knitted as shaped single pieces of fabric in a spiral forma-
tion, similar to the principles of the Basque beret or the ideas of
MacQueen
or
Pfauti
. Early attempts employing these techniques met with limited success
until the development of computerised V-bed machines with full facilities for inte-
gral
garment knitting, which could exploit the design potential offered in this
area.The original presser foot was less precise than the modern computer-controlled
stitch pressers and was susceptible to tension deflection and contact with the
needles.
19.11.7
Needle bed racking
A maximum racking distance of 2 inches, in
some cases on both beds, is available.
This includes 1/4 pitch and 1/2 pitch. An over-racking facility stretches the loops,
making their transfer easier.
19.12
The multiple-gauge technique
Sophisticated fashion tastes have, on occasion, required
knitwear garments con-
taining zones of both coarse and fine gauge stitches – which can now achieved on
one machine using ‘
multiple gauges
’. This involves a combination of techniques,
including half-gauging, using different numbers of yarn ends, intarsia zoning, and
blocks of different gauges of needles each working with
its corresponding count of
yarn and yarn carrier (Fig. 19.6).
Stoll
have a multi-gauge range:
The ‘5.2’ with 6-gauge needle hooks gives a range from E 5 to E 10.
The ‘6.2’ with 8-gauge hooks gives a range from E 6 to E 12.
The ‘7.2’ with 10-gauge hooks gives a range from E 7 to E 14.
Stoll
and
Shima Seiki
have demonstrated how an apparent range of gauge struc-
tures can be knitted all on the same E 6 gauge machine, using half-gauge and full-
gauge needle set-outs, together with different numbers of ends of yarn.
Stoll
have knitted a sample range on an E 6.2 gauge CMS 340 using Nm 2/32’s
yarn. In
the finest gauge, every needle knitted a single end of yarn (resultant dif-
ferent count – Nm 16).
In the second sample, two ends of yarn (resultant count – Nm 8) were knitted.
In the third sample, half gauge knitting of three ends of yarn (resultant count –
Nm 5.3) occurred.
Four ends (Nm 4) were knitted in the fourth sample.
Five ends (Nm 3.2) in the fifth.
Six ends (Nm 2.7) in the sixth and coarsest sample.
Stoll
ready-to-wear integrates many of the laborious and time-consuming
making-up processes into the knitting process; for example, pockets, button-hole
panels, facings, overlapping collars, bows, and loops.