Calculation of project calculations
The purpose of the feasibility study is to calculate and determine the main technical and economic indicators
The projected production, as well as the determination of its cost-effectiveness.
In order to calculate the cost of production, project costing sheets are prepared containing the fixed assets required for production (Table 34).
Table 34 - Cost calculation for soft cheese made from a mixture of raw milk and extruded chickpea flour
Name of raw materials, materials, energy, units
|
Consumption rate per unit
products
|
Annual consumption, nat. units.
|
Planning and purchasing price per unit,
р.
|
Cost of annual consumption, ths.
р
|
Basic raw materials and supplies
|
|
|
|
|
1. Whole milk (cow, goat), t
|
0,27
|
2808,4
|
19822,8
|
3369,87
|
2. Bacterial starter, kg
|
10,0
|
1700
|
735,95
|
125,11
|
3. Calcium chloride, kg
|
60,0
|
10200
|
268,15
|
45,58
|
4. Milk enzyme, kg
|
25,8
|
4386,1
|
2298,42
|
390,73
|
5. Common salt, kg
|
34,6
|
5882,84
|
4000
|
680,0
|
6. Chickpea flour, kg
|
500
|
85000
|
650
|
14,25
|
TOTAL
basic raw materials and supplies
|
|
|
|
4625,54
|
Materials
|
|
|
|
|
1. Shrink wrap, pcs.
|
800
|
13600
|
0,103
|
1,4
|
2. Label, pcs.
|
1000
|
308872
|
0,90
|
277,98
|
3. Cardboard box, pcs.
|
50
|
6174
|
3,04
|
5,52
|
TOTAL
Materials
|
|
|
|
284,9
|
1. Electricity, kWh
|
670
|
83750
|
2,1
|
175,875
|
2. Steam, kg
|
8,3
|
1037,5
|
347
|
360,012
|
3. Cold, MJ
|
0,7
|
87,15
|
3871
|
337,357
|
TOTAL
energy resources
|
|
|
|
873,244
|
The following is a calculation of the cost of unmatured soft cheese made from a mixture of raw milk and extruded chickpea flour (Table 35).
Table 35 - Project costing for soft cheese made from a mixture of raw milk and extruded chickpea flour
Calculation items
|
The cost of annual output,
thousand p.
|
Cost price
unit of production, thousand rbl.
|
1. Raw materials and basic materials
|
4625,54
|
314,85
|
2. Semi-finished products from our own production
|
-
|
-
|
TOTAL
less returnable waste
|
4625,54
|
314,85
|
3. Energy and fuel for technological
targets
|
139,8
|
13,9
|
4. Labour costs for production workers
workers
|
1063,51
|
34,6
|
5. Social security contributions
|
361,42
|
11,6
|
6. Maintenance and operating costs
equipment
|
287,65
|
35,5
|
7. Workshop costs (general production costs
costs)
|
386,5
|
25,77
|
TOTAL
shop floor cost
|
6864,42
|
436,22
|
8. General plant expenses
|
252,7
|
37,9
|
9. Other production costs
|
67,03
|
4,47
|
TOTAL
production cost
|
7184,15
|
478,59
|
10. Non-production costs
|
4,02
|
0,26
|
TOTAL
total cost
|
7188,17
|
478,85
|
While the cost of soft cheese from goat milk averages 997.4 roubles/kg, the cost of soft cheese from cow's milk is 230.5 roubles/kg.
The following is a calculation for determining the economic efficiency of the projected enterprise.
The main summary indicator of the feasibility of developing and implementing an enterprise project is the economic effect indicator.
The expected economic effect of the project is determined by formula (16):
E=ΔP-Ztt (16)
whereΔPt is the profit on sales in year t; Zt is the cost of the project in year t.
The main cost indicators of the company are shown in the table below 36.
Table36 - Corporate profit formation and distribution
Name of indicator
|
Amount, thousand p.
|
1. Revenue from product sales
|
7687,12
|
2. Cost of production
|
478,85
|
3. Profit from product sales
|
7513,41
|
4. Tax on the budget
|
976,74
|
5. Profit remaining available
companies
|
6536,67
|
5.1 Profit allocated to consumption
|
3922,1
|
5.2 Profits allocated to production and
social development
|
2614,67
|
The efficiency factor is determined by formula (17):
where B=7687,12 thou. - revenue from the sale of products;
F=27сг.87 thousand rbl. - is the value of fixed assets.
The profitability of production is determined by formula (18):
П100
R F D =61.9 (18)
where P=6536,67k R - is the annual amount of profit from sales.
The unit profitability is determined by the formula (19):
S
R Ped =20 100.5% (19)
unit
where P=83ед,56 thousand rbl. - profit from unit sales; S=255ед.53 thou. - unit average cost of production. Payback period of capital investment:
Current
3,7
6536,67
of the year
The technical and economic indicators of the project are shown in the table below 37.
Table37 - Technical and economic indicators of production
Name of indicators
|
Projected production
|
1. Annual output
|
|
1.1 Natural units per year
|
308,72
|
1.2 In value terms, thousand p.
|
25271,52
|
2.1 unit of production, p.
|
478,85
|
2.2 annual output, thousand p.
|
147830,57
|
3. Profit from the sale of products, thousand r
|
7513,41
|
4. Product profitability
|
20,5
|
5. Payroll per employee per year, ths.
р.
|
201,38
|
6. Production output in value terms per
per employee, thousand rbl.
|
10518,29
|
7. Capital expenditure, thousand rbl.
|
28658,82
|
8. Efficiency of fixed assets, r./r.
|
275,8
|
9. Working capital turnover ratio,
vol./year
|
12,7
|
The expected economic effect from the implementation of the developed technological solutions for the production of 10 tons of soft cheese will be more than 2.7 million rubles per year. It is calculated that the payback period of capital investment will be about a year4. The economic feasibility of soft cheese production with the use of bean filler has been economically proved.
CONCLUSION
It has been theorised and experimentally proven that it is possible to combine cow's and goat's milk and extruded chickpea flour in the production of soft cheeses without ripening.
The chemical composition and technological properties of cow's and goat's milk and their mixed compositions have been studied. On the basis of calculations using the methods of food combinatorics and experimental data the rational 50/50 ratio of cow's and goat's milk in the mixture has been established.
Technological parameters for production of soft cheese without ripening from a mixture of raw milk are substantiated. The influence of applied rennet and yeast dosage on the change of active acidity in the process of soft cheese production has been shown. It has been established that recommended dose of rennet is 5 g/100 kg of mixture and starter is 2.5% of mixture weight.
The application stage and effective dosage of the plant component have been determined: extruded chickpea flour should be added at the whey separation stage in the partially dehydrated clot in an amount of 3-5% of the milk mixture weight. The addition of flour has been shown to increase the yield of soft cheese.
A recipe and technology for soft cheese made from a mixture of cow's and goat's milk using rennet or acid-soaked protein coagulation with the addition of extruded chickpea flour has been developed.
The amino acid and fatty acid composition of the offered product has been determined and its biological and energy value has been calculated, surpassing that of cow's milk cheese.
According to the complex of organoleptic, physico-chemical indicators, as well as quality and safety indicators, the shelf life of soft cheese, which is 5 days at a temperature of 4±2°C, is justified.
The formula, technology and draft technical documentation (TU and TI 10.51.40.112-001-70627901-2017) for production of soft cheese without ripening from mixture of raw milk with addition of extruded chickpea flour were developed. The proposed product has a significant competitive potential, the cost of the obtained product is RUB/kg478,85, which is half2,1 the cost of soft cheese from goat milk.
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