What I Learned about Business • 27
of competition, of changing his methods, or of doing anything which
might change his condition.
3. That the way is clear for any one who thinks first of service—of doing
the work in the best possible way.
Ford’s conclusion to this chapter, which again
stresses the dysfunctional
effects of financial control of the work, deserves elaboration. The sole
legitimate purpose of a cost accounting system is to satisfy the financial
reporting requirements of the Securities and Exchange Commission and
the Internal Revenue Services. GAAP (Generally Accepted Accounting
Principles) standardizes financial reports for these purposes, but investors
should not rely on them to compare the performances of two organiza-
tions. They are absolutely not suitable for
management decision purposes;
a cost accounting system is emphatically not a suicide pact.
Assets that depreciate and absorb overhead costs do so only on paper,
and for very specific tax and financial reporting purposes. Ford and
Crowther (1930, p. 25) said of this, “As for the buildings and machinery,
they must be valued in dollars according to the meaningless methods of
accounting that are required by law. Actually they are worth only what
we can do with them.” The same reference adds (p. 24)
that book value is
a generally useless and potentially misleading estimate of an asset’s or a
business’s value.
Consider for example a million-dollar piece of equipment that depre-
ciates over five years; 10, 20, 20, 20, 20, and 10% is a typical formula for
straight-line depreciation. This means only that, for example, the com-
pany can write off $100,000 against its income
for tax purposes after the
first (partial) year of ownership, and $200,000 after the following year,
which is the first complete year of ownership.
The machine is then worth $700,000 on paper as a capital asset, but this
does not answer the question as to what it is actually worth. If it can no
longer do the job for which it was purchased, or any other job, it is worth
only what the company can get for it by selling it to somebody who can
use it. If it can still do its job, and if its replacement
would cost a million
dollars, it is still worth a million dollars. It is, as Ford said, worth exactly
what the company can do with it.
Overhead is another dysfunctional financial metric that has no place
whatsoever outside of tax preparation and financial reports. Chapter 6
elaborates, “The foremen and superintendents would only be wasting
time were they to keep a check on the costs in their departments. There
28 •
The Expanded and Annotated My Life and Work
are certain costs—such as the rate of wages,
the overhead, the price of
materials, and the like, which they could not in any way control, so
they do not bother about them.” The truth is that the business incurs
the underlying cost no matter what, and it is merely an accounting con-
vention that assigns it to individual units of production.
It is easy to
see that application of overhead to actual decision making can have
disastrous effects.
Consider for example a product whose bill of materials (BOM) incorpo-
rates $10 in materials, and which requires an hour of labor at $25 an hour.
The cost accounting system assigns 40% of labor plus $10 in capital equip-
ment cost to this product, for a standard cost of $55.
Suppose the company has excess labor and equipment capacity, and it
receives an offer of $20 per unit. If the business allows
itself to be managed
by the cost accounting system, it will reject the order with the claim that
it would be selling at a loss ($35 per unit) and making it up on the volume.
The truth is, however, that the $20 price offers a marginal profit of $10 per
unit, and this leads to the concept of managerial economics.
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