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Figure 7.
Nuclear-pore modeling of pore occlusion performance by microgel (a) Low
pressure, membrane pore size: 0.45 µm; microgel/water dispersion with different
concentration; (b) Low pressure, membrane pore size: 1.2µm, microgel/water dispersion
with
different concentration; (c) Low pressure, membrane pore size: 5µm,
microgel/water dispersion with different concentration; (d) Low pressure, membrane
pore size: 10µm, microgel/water dispersion with different concentration; (e) High
pressure, microgel/water dispersion with different concentration, membranes with small
pore size.
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For membranes with the larger pore sizes of 5 µm and 10 µm (Figure 7c and 7d),
after
the spurt loss, near zero flows were obtained indicating nearly complete occlusion of
membrane pores. In these cases the gel particles performed efficiently in sealing the
membranes with pores of size 5µm and 10µm though larger pore size membranes
resulted in increased spurt losses compared to the smaller pore size membranes.
Dispersions of lower microgel concentration also had larger volume spurt losses.
Occlusion efficiency was proportional to gel concentration. A contrasting pore occlusion
efficiency was observed when comparing smaller pore size verse larger pore size
membranes with regard to average particle size. Microgels sealed pores generally larger
and more widely spaced that diameters of the microgel particles
better than pores smaller
and more closely spaced compared to microgel particle size.
Higher pressure was used to test the sealing performance of 0.8µm and 1.2µm
pore membranes. Behavior similar to lower pressure testing was observed (Figure 7e).
After spurt loss, the flow of filtrate solution was constant, rendering a series of parallel
curves. The microgels did not completely seal the membrane pores but reduced flow
rate. The critical point in the flow slope verse time was smaller for more concentrated
dispersions. As dispersion concentration was increased, a flow rate reduction occurred
more quickly but the equilibrium flow rates were similar even for microgel dispersions of
different particle size and dispersion concentration.
A discrepancy was observed between ability to occlude
large pores compared to
small pore membranes. Our first hypothesis was that the microgel particles, especially
smaller ones, should be extruded through the larger nuclear pores and pass through the
membrane with filtrate during the test but should be effective in occluding smaller
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pores.
12,53
However, we did not, observe occlusion of smaller pores. To test our particle
extrusion
hypothesis, the dispersions before the pore occlusion test and the filtrate
solutions were compared. Dispersions were concentrated by centrifugation and observed
using a microscope.
Spherical particles were observed in the dispersion before filtration with an
average microgel diameter of about 35 µm with a Gaussian distribution. No microgel
spheres with diameter larger than 1µm were detected in the filtrate. We also observed
that nearly all gel particles were retained by the membrane. Membranes with larger pore
size have fewer pores and increased separation distance between
adjacent holes in the
film. Membranes with smaller pore size, in contrast, had a compact distribution.
A similar discrepancy was observed by Hua et al.
22,30,31
After preparing a
polydisperse microsphere emulsion through water-in-oil emulsion polymerization, the
average size of their swollen microgel particles employed in the filtration test was around
50 µm. The water-swollen microgels were injected through membranes under pressure
of 0.05MPa (7.25 psi). Almost no pore occlusion effects were observed when testing
membranes with the pore sizes smaller than 7µm but the filtration
rate decreased slightly
as diameter of the pore increased to 7 µm. Occlusion was then observed when a
membrane of pore diameter 10 µm was tested.
We propose the following occlusion model (Figure 8). A membrane of smaller
pore size and spacing (1.2 µm) than microgel particles is shown in Figure 8a. The
distance between adjacent holes and flow through the holes per surface area are too small
to hold one gel particle to the filter surface. The larger, steric diameter of one gel
microsphere will cover several pores; however, most pores
remain unconcluded with