7.1 Spray Investigations
164
The investigations were carried out on 17 fuel additives from 6 functional
groups in two concentrations. Additionally, a non-fuel bound viscosity modifier was
studied along with a selection of single component fuels and their binary mixtures.
Due to the proprietary nature of the additives in present study, only restricted evidence
regarding their chemistry was available. The limited information offered was
summarised in Section 5.1.1 (Page 117). Additionally fuel viscosity and surface
tension was measured for the base fuel and its additive
bearing derivatives at
concentrations ten times higher than the commercially suggested rate. Similarly to
previously published studies on diesel sprays with additives, it was concluded that the
effect of additives on gasoline atomisation characteristics is too small to be identified
within the experimental error. The key findings can be summarised as follows:
Fuel atomisation characteristics remained unaffected by fuel additives even in
concentrations ten times higher than the commercially suggested rates under
high fuel injection pressure and ambient temperature conditions.
Other
than drag reducing agents, fuel viscosity remained unaffected by the
addition of fuel additives in concentrations ten times higher than the
commercially suggested rate. Drag reducing agents increased the base fuel
viscosity by nearly 200 % due to their high molecular weight molecules and
resulting molecule agglomerates.
Due to their nature, however, the high
pressure DI environment meant the molecules went through shear degradation
resulting in a more than 45 % loss in viscosity. This drop in viscosity was
enough to make capturing changes to SMD indistinguishable with the chosen
methodology.
No fuel additive seemed to affect the surface tension of the base fuel.
Studies of the binary mixtures of single component fuels showed that fuel
physical properties (surface tension and viscosity) change proportionately to
their constituent components and have a similar effect on the fuel atomisation
characteristics. This result was important from additives point of view.
Applying the proportionality to additive quantities
in fuel explains why no
change in spray characteristics could be identified. The exceptions in this case
were the drag reducing additives that affected physical properties of fuels
beyond the proportionality due to their high molecular weight molecules and
7.2 Combustion with Additives
165
resulting molecule agglomerates. However, as mentioned, these agglomerates
break up during high pressure DI processes.
Although, as shown in Chapter 4, the 50 spray events over which the averaging
was carried out reduced moving average changes to below 0.3 %, each of the base fuel
measurements demonstrated limitations in overall experimental repeatability levels.
The variability could have been induced by small fluctuations in ambient temperature
conditions or injector operational characteristics. Although measures such as
controlling temperature beyond ambient conditions and characterising
injector coil
current and voltage, injector needle lift and mass flow rate of the nozzle would enable
reduced experimental error and improved analysis of results, the effects additives
impose on the physical properties of the base fuel are very small and the potential
benefits of refining analysis further are limited.
In conclusion, the study into the effect of additives on gasoline high pressure
sprays demonstrated that fuel additives, in commercially used quantities, impose no
undesirable properties on fuel atomisation characteristics
that could hinder
combustion efficiency and their only effect can be assumed to occur within their
intended functionality.
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