Design and construction of microprocessor based remote speed measurement, monitoring and control of d. C motor


Previously Implemented and Related Work



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M ENG PROJECT PROPOSAL ON DESIGN AND CON

2.3 Previously Implemented and Related Work
There are many tachometer projects that have been done by other people with different concepts and design, in this literature review, a few concepts in designing tachometer is described. Consequently, a lot of information is gained to help in contactless tachometer with wireless feature design.
Early tachometer design is based on the principles of the monostable multivibrator, which has one stable state and one quasistable state. The circuit is normally in the stable state, producing no output. However, when a triggering current pulse from the ignition system is received, the circuit transitions to the quasistable state for a given time before returning again to the stable state. In this way, each ignition pulse produced a clean pulse of forward duration that is fed to the gauge mechanism. The more such fixed duration pulses the gauge receives per second, the higher it reads. The monostable multivibrator is still used in tachometers today, although the tendency is to use voltage pulses rather than current pulses, the latter requiring that the ignition coil current passes through the tachometer on its way to the coils.
Later design tachometer was in no way to do any improvement on the early type; indeed the change seems to have been made to be more economical. Integrated Circuit (IC) where in their infancy in the late 1960's and was both expensive and not proven to be robust in automobile applications. While a very sophisticated monostable multivibrator can now be bought for a few pennies as an IC, Smith's Industries choose to use discreet components in the MGB tachometers. The early design used 17 components but this was changed in the late tachometer to a far inferior circuit using just 7 components. The later design tachometer was never intended for use in positive ground vehicles.
In 1998, Andrew Huang in his project took advantage of the integrated timing unit (ITU) feature of the SH-I to determine the duration between ignition pulses in the engine of his Toyota Corolla. From this, it is easy to derive the number of RPMs. The signal from the engine is taken off the ignition diagnosis port, found near the driver's side shock absorber housing in the engine compartment. That signal is a 12V peak to peak nominal square wave with ignition occurring in the rising edges. The two cautions when using this signal are that there are 400V spikes on the rising edge, and that grounding this signal is potentially very damaging to the igniters. An opto-isolator is used to help protect against the spikes, and the wire carefully routed and the ignition is shorted to the ground. On the back end of the opto-isolator, a Transistor-Transistor Logic (TTL) buffer is used to provide a little extra protection in case the opto-isolator breaks down.
A digital tachometer is constructed by Jim McGhee for his son in 1999 at his Ford F150 XL pickup truck. The tachometer was installed in March of 2001. It was built by using PIC16C715, MAX7219 for LED display driver and also two Micrel MIC4574 voltage regulators. It also had LM34CZ temperature sensor for internal temperature readout (Dr. Charles Kim 2006). Muhammad Izzat Bin Zakariah 2010 also design and construct contactless tachometer which can be used in automobiles, it is used as a gauge showing the speed (RPM) of the engine shaft that is driving the transmission, usually in thousands of rotations per minute. What makes his project is that it can very accurately measure the rotational speed of a shaft without even touching it. This is very interesting when making direct contact with the rotating shaft is not an option or will reduce the velocity of the shaft, giving faulty readings. His project is built on a microcontroller, an alpha-numeric LCD module, a battery and a proximity sensor or an infrared to detect the rotation of the shaft whose speed is being measured. If using proximity sensor, the counted pulses will detect any reflective element passing in front of it, and thus, will give an output pulse for each and every rotation of the shaft. But if using infrared, the infrared is put on both shaft and the tachometer. Those pulses which were getting from every rotation of the shaft will be fed to the microcontroller and counted.
Finally, Singh and Raghuvir (2013) propose a hardware design of a “Digital Contact-less Tachometer” based on IR sensor for measuring the Revolutions per Minute (RPM) of a rotating object. Conventional tachometers require direct contact with the rotating object which may affect its RPM and thus affecting the accuracy of the tachometer. This Tachometer design allows the measurement of the RPM without any direct contact with the rotating object. For more stable and accurate results a new algorithm is also proposed in this paper which allows the results to be displayed within a second. The design is also capable of sending RF signals which allows one to send the measured values to a distant place for its further processing.

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